Application

Select the correct Bosch power tool for the job. The correct power tool will do the job better at the rate for which it was designed.

Bosch Professional

Grinder Inspection

Required to ensure safe operation of tool as well as personal safety for operator and bystanders.

Grinder Inspection
Power Source
Disconnect from the Powersource
Disconnect from the Powersource

Disconnect the plug from the power source or the battery pack from the power tool before making any adjustments, changing accessories, or storing the tool. Such preventive measures reduce the risk of starting the power tool accidentally.

Corded: Proper use of the cable
Corded: Proper use of the cable

  • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  • Keep the power cord away from the grinding wheel and the material being ground/cut.

Cordless: Proper use of the battery
Cordless: Proper use of the battery

  • Batteries require inspection to show no visible damage due to dropping
  • Ensure battery has been fully charged
  • Ensure battery has been stored in temperatures between 32 - 113 °F or 0 - 45 C°

Grinder Inspection
Safety Guard
Guard
Guard

Guards must be provided and adjusted properly as per the instruction manual. Replace damaged guards before using the grinder, because if an abrasive wheel breaks while rotating, it can cause a serious injury.

Note: Use the corrcet guard based on application [grinding, cutting] and per local regulation

Side handle
Side handle

Side handle should be installed on the guarded side of the tool. Ensure side handle is not installed on open side of guard.

Grinder Inspection
Wheel Inspection
Check the wheel
Check the wheel

Do not use a damaged accessory. Inspect the accessory before each use. Inspection could include examples such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires, diamond disc for missing segments. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory if neccessary.

Maximum speed
Maximum speed

  • Do not use a wheel with a maximum RPM that is lower than the RPM rating of the grinder. Accessories running faster than their rated speed can break and fly apart.
  • The maximum speed in revolutions per minute (RPM) is marked on every wheel. Never exceed this speed.
  • Bonded wheels have an expiration date. DO NOT use if the wheel is expired.

NOTE: Use regional conversions for m/s or RPM’s, etc.

Correct applications
Correct applications

Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, does not mean it should be used. Refer to the instruction manual for recommended accessories.

Size of the wheel
Size of the wheel

  • Do not force wheels onto a grinder that is the wrong size or change mounting hole sizes
  • The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
  • Do not use worn down wheels from larger grinders. A wheel intended for larger grinder are not suitable for the higher speed of a smaller grinder and may burst.
NA NOTE: The standard spindle size is 5/8”x11. The arbor size is 7/8”. The accessories are marked with the arbor size and not the spindle size.
For large angle grinders, the standard spindle size is 5/8”x11 and the arbor size is 7/8”. They require an adapter backing flange for large wheels.

EU NOTE: The standard metric spindle size is M14x2.0. The arbor metric size is 20mm. The accessories are marked with the arbor size and not the spindle size.

Grinding Preparation

Grinding Preparation
Workpiece Safety
Fastening the workpiece
Fastening the workpiece

Clamp the workpiece if it is not secure under its own weight. A workpiece clamped with clamping devices or in a vice is held more secure than by hand.

Supporting large workpieces
Supporting large workpieces

Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight, so supports should be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel

Alignment of tool and workpiece
Alignment of tool and workpiece

  • Workpiece/ area must always be in front of the user
  • Ensure proper positioning of guard
  • Ensure proper positioning of user

Grinding Preparation
Work Area
Flammable materials
Flammable materials

Make sure the work area is clear of flammable materials and combustible dust is not allowed to accumulate. Grinders create sparks which may ignite the dust or fumes.

Ventilation
Ventilation

Ensure the area is well ventilated

Protect bystanders and yourself
Protect bystanders and yourself

Keep children and bystanders away while operating a grinder. Distractions can cause you to lose control.

Grinding Preparation
Grinder Handling
Two-handed use
Two-handed use

Never use a grinder with one hand. Always use with the side handle attached.

 Restart of cutting
Restart of cutting

Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece

Dust extractor
Dust extractor

Use a dust extractor and dust mask when using grinder when working with stone materials

Hot surfaces
Hot surfaces

When working with materials, especially metals, heat in the form of friction is generated during cutting and grinding.

Don'ts
Don'ts

  • Do not use any liquid coolants with portable grinders.
  • Do not put the grinder on the floor or working surface until the wheel has stopped turning. The spinning accessory may grab the surface and pull the tool out of your control

Grinder Usage

Grinder Usage
General Safety
Disconnect from the power source
Disconnect from the power source

Disconnect the plug from the power source or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive measures reduce the risk of starting the power tool accidentally

Prevent unintentional starting
Prevent unintentional starting

Ensure the switch is in the off position before connecting to power source or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or activating power tools that have the switch on invites accidents.

Storage
Storage

Store idle power tools out of the reach of children and do not allow inviduals unfamiliar with the power tool or all instructions to operate the power tool. Grinders are dangerous in the hands of untrained users.

Grinder Usage
Wheel and Guard Mounting
Note the flange direction
Note the flange direction

Flanges must never be reversed

Tightening
Tightening

  • Mount properly the wheel using spindle lock and provided spanner wrench
  • Do not tighten the mounting nut excessively. Thread the wheel on the machine and hand tighten using provided spanner wrench. Don't use power tools to put the wheel on, as removal will be difficult, and the wheel can be damaged.

X-LOCK wheel and guard mounting
X-LOCK wheel and guard mounting

Place the accessory on the X-LOCK accessory mount, by aligning the shape of the accessory X-LOCK mounting hub with the X-LOCK accessory mount on the grinder.

Push the accessory in X-LOCK accessory mount. The accessory audibly clicks as the clamping tabs lock into place.

Check that the edge of the accessory X-LOCK Mounting Hub is correctly engaged in the slots X-LOCK clamping tabs. If the top surface of the accessory X-LOCK mounting hub is higher than the “V” shaped clamping height gage (located on each side of the X-LOCK accessory mount), the X-LOCK accessory must not be used until this condition is eliminated by cleaning the X-LOCK accessory mount or replacing the accessory.

NOTE:

Do not attempt to pull the wheel release lever until the wheel has come to a complete stop.

Downloads

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